🔍 What is Manufacturing System Integration?

🔍 Apa Itu Integrasi Sistem Manufaktur?

Manufacturing system integration is an approach that combines all production processes from planning, implementation, to supervision in one interconnected digital platform. The goal is simple but very impactful: total efficiency, comprehensive control, and real-time data-based decisions.

Integrasi sistem manufaktur adalah pendekatan yang menggabungkan seluruh proses produksi mulai dari perencanaan, pelaksanaan, hingga pengawasan dalam satu platform digital yang saling terhubung. Tujuannya sederhana, tapi sangat berdampak besar: efisiensi total, kontrol menyeluruh, dan keputusan berbasis data real time.

🎯 Benefits of Implementing Integrated Systems in Factories

🎯 Manfaat Penerapan Sistem Terintegrasi di Pabrik

Here are some real benefits of manufacturing system integration successfully implemented by Le Easy Factory:

Berikut beberapa manfaat nyata dari integrasi sistem manufaktur yang berhasil diterapkan oleh Le Easy Factory:

• Significantly improves production machine effectiveness
• Meningkatkan efektivitas mesin produksi secara signifikan
• Reduces operational costs through automatic energy monitoring
• Menurunkan biaya operasional lewat pemantauan energi otomatis
• Simplifies workflows and speeds up production processes
• Menyederhanakan alur kerja dan mempercepat proses produksi
• Reduces human error through error-proofing systems
• Mengurangi human error melalui sistem error-proofing
• Makes quality tracking and production history easier
• Mempermudah pelacakan kualitas dan histori produksi

🧠 Le Easy Factory System Structure: Smart Combination of Management and Automation

🧠 Struktur Sistem Le Easy Factory: Kombinasi Cerdas antara Pengelolaan dan Otomasi

Le Easy Factory divides its system into two main parts: Managing System and Factory Automation System.

Le Easy Factory membagi sistemnya menjadi dua bagian besar: Managing System dan Factory Automation System.

1. Managing System

1. Managing System (Sistem Pengelolaan)

In this system, all processes are controlled and monitored through a digital dashboard. Its components include:

Dalam sistem ini, semua proses dikendalikan dan dipantau melalui dashboard digital. Komponennya mencakup:

• Energy Resource Management - Controls electricity, water, and gas usage to be more efficient
• Energy Resource Management - Mengontrol penggunaan listrik, air, dan gas agar lebih efisien
• Production Planning and Master Production Schedule (MPS) - Prepares production plans based on actual data and market needs
• Production Planning dan Master Production Schedule (MPS) - Menyusun rencana produksi berdasarkan data aktual dan kebutuhan pasar
• Smart OEE (Overall Equipment Effectiveness) - Measures machine performance in real time
• Smart OEE (Overall Equipment Effectiveness) - Mengukur performa mesin secara real time
• MES (Manufacturing Execution System) - Integrated manufacturing execution system
• MES (Manufacturing Execution System) - Sistem eksekusi manufaktur yang terintegrasi

2. Factory Automation System

2. Factory Automation System (Sistem Otomasi Pabrik)

This system supports automatic data collection and process control. Its components include:

Sistem ini mendukung pengambilan data dan pengendalian proses secara otomatis. Komponennya antara lain:

• Smart Monitoring for energy, water, and steam
• Smart Monitoring untuk energi, air, dan uap
• Smart Hardware & Machine Datalogger for recording production data
• Smart Hardware & Machine Datalogger untuk mencatat data produksi
• Abnormal Calling System as automatic notifications when disturbances occur
• Abnormal Calling System sebagai notifikasi otomatis bila terjadi gangguan
• Production Instruction System for sending digital work orders
• Production Instruction System untuk mengirim perintah kerja secara digital
• POKAYOKE (Error Proofing) to prevent human work errors
• POKAYOKE (Error Proofing) untuk mencegah kesalahan kerja manusia
• Stock Control & Quality Record as production stock and quality documentation
• Stock Control & Quality Record sebagai pencatatan stok dan mutu produksi

🔁 Real Implementation Example

🔁 Contoh Implementasi Nyata

A factory that previously experienced up to 15% downtime per month successfully reduced it to just 3% after implementing MES-based manufacturing system integration and Smart WMS. Additionally, energy costs decreased by 18% thanks to automatic monitoring.

Sebuah pabrik yang sebelumnya mengalami downtime hingga 15 persen per bulan berhasil menurunkannya menjadi hanya 3 persen setelah menerapkan integrasi sistem manufaktur berbasis MES dan Smart WMS. Selain itu, biaya energi menurun hingga 18 persen berkat pemantauan otomatis.